5 Axis Milling/Drilling Controller with PLCECN5000TM is a new generation of CNC system .As the upgraded version, it supports milling, boring and drilling cycle. It employs 32 bits high-capability CPU and very large scale programmable device FPGA, applies real-time multi-task control technology and hardware interpolation technology, and is able to perform µm level precision motion control and PLC logic control Characteristics：●Five axis control; 5 axis linkage; 2 analog spindles●1ms interpolation cycle, 0.1μm control precision.●Two channels -10V ~ 10V analog voltage output, support double spindle control●Linear type, index type and S type etc. acceleration and deceleration types can be chosen.●Embedded with PLC programming, the current running PLC programming can be chosen●PLC displayed online, real time monitoring, signal real time tracing●Supports statement type macro programming, supports macro codes with parameters calls.●Flexible tapping and rigid tapping can be set by parameters● Includes spiral, scaling, polar coordinate, fixed circle and a variety of slotting compound cycle function.●Includes historical alarm and resume operation functions, it’s convenient for users to operate and maintenance.● Support multi-level passwords for equipment maintenance and management● 36 point general input/36 point general output●Support standard RS232 and USB port, support U disk documents operation, system configuration and software updated, it can meet the functions that documents transfer, serial ports DNC machining and USB online machining.Control axis:● Control axis: 5 axis (X, Y, Z,4th,5th)● Linkage axis: 5 axis Feeding axis functions● Position command range: Metric input (G21) -9999.9999mm ~9999.9999mm, the minimum command unit: 0.0001mm Inch input (G20): -999.9999inch ~999.9999inch, the minimum command unit: 0.0001inch● Electronic gear ration: command multiplier 1 ~ 65536, command multiplier1 ~65536● Rapid traverse speed: maximum 60m/min● Rapid traverse override: F0, 25%, 50%, 100% four levels real-time tuning● Cutting feed rate: maximum feeding speed: maximum 15m/min (G94) or 500.00mm/r (G95)● Feed rate override: 0 ~ 150% sixteen-level real-time tuning● Manual feed rate: 0 ~ 150% sixteen-level real time tuning● MPG feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears● Single step feeding: 0.001mm, 0.01mm, 0.1mm, 1mm four gears● Interpolation mode: linear interpolation, arc interpolation, spiral interpolation and ragid rapping● Automatic chamfer function Acceleration/deceleration types:● Cutting feeding: before the acceleration and deceleration linear type, before the acceleration and deceleration S type, after the acceleration and deceleration linear type and after the acceleration and deceleration index type.● Fast moving: before the acceleration and deceleration linear type, before the acceleration and deceleration S type, after the acceleration and deceleration linear type and after the acceleration and deceleration index type.●System with preview function, it can read 15 NC programming, make small line interpolation in high speed and smooth, it’s suit for components machine tool’s processing.● The original speed of acceleration and deceleration, end speed and acceleration&deceleration speed set by parameters.● Manual mode, hand wheel mode is after acceleration and deceleration control, hand wheel mode can choose emergency mode or full operation mode.● Rapid positioning can choose linear or broken line.Spindle axis functions:● Two channels -10V ~ 10V analog voltage output, support double spindle control● Spindle encoder: encoder lines can be set (100 p/r ~ 5000p/r)● Encoder and spindle’s transmission ratio: (1 ~ 255):(1 ~ 255)● Spindle ration: 50% ~ 120% eight stages real-time turning in total● Spindle axis constant line speed control● Tapping circle, rigid tappingTool functions:● Tool length compensation● Tool point radius compensation (C type)Precision compensation:●Thread pitch error compensation: Compensation points, compensation interval, compensate original position can be set.●Backlash compensation: can set reverse interval to interpolation machine tool by fixed frequency or lifting speed mode.PLC functions:● Two levels PLC programming, operation speed is 1.5μs/ step basic instruction; 4700 steps mostly, the cycle of the first level programming is 8ms.● Support PLC warning and PLC alarm.● Support multiply PLC programming (mostly 20), the current PLC programming can be chosen.● 45 kinds of commands (10 kinds of basic commands, 35 kinds of function commands)● I/O unit input/output: 36/36 Display interface:● 7.0 inch wide-screen LCD, 800×480 lattice● Chinese, English etc multiply language display● 2D tool path displays. ● Real-time clockOperation mode:● Operation modes: edit, automatic, input, machine tool reset, hand wheel/single-step, manual, DNC.● Multiple operate authority management.● Alarm loggingProgram edit:● Program capacity: 56MB, it can store 400 programmings mostly (includes sub-programming, Marco programming)● Edit function: Programming/programming segment/word retrieval, amend, delete, copy, and stick● Programming format: ISO code,supports statement macro program, supports relative coordinate, absolute coordinate and polar coordinate.● Programming calls: supports macro with parameters calls, level 4 subprogram nesting.Communication function:● RS232: parts program, parameters and some documentation two-way transmission, supports PLC program, system software serial ports update.● USB: U disk documentation operation, U disk processing directly, Support PLC program, system software U disk update.● Support serial port DNC processing function and USB online processing function, reliability and safety Reliability and safety function● Emergency stop● Hardware route limit● Software route inspect● Data backups and Data recover.Dimension G/M Code CodeFunctionCodeFunctionG00Positioning (rapid traverse)G51ScalingG01Linear interpolation (cutting feed)G53Mechanical coordinate systemG02Circular interpolation CW (clockwise)G54Workpiece coordinate system1G03Circular interpolation CCW(anticlockwise)G55Workpiece coordinate system2G04Delay, exact stopG56Workpiece coordinate system3G12Store route detection function connectedG57Workpiece coordinate system4G13Store route detection function brokenG58Workpiece coordinate system5G15Cancel polar coordinate instructionG59Workpiece coordinate system6G16Polar coordinate instructionG54.1-G54.50Additional workpiece coordinate systemG17XY plane selectionG60Single direction positioningG18ZX plane selectionG61Orientation modeG19YZ plane selectionG62Automatic corner ratioG20Inch inputG63Tapping modeG21Metric inputG64Cutting modeG22Anticlockwise circle internal groove millingG65Marco instructionG23Clockwise circle internal groove millingG68Coordination rotationG24Anticlockwise entire circle finish-groove millingG69Coordination rotation cancelG25Clockwise entire circle finish-groove millingG73High speed deep hole processing cycleG26Anticlockwise circle external finish-groove millingG74Left rotation tapping cycleG27Reference position return checkingG76Fine boring cycleG28Return to reference positionG80Fixed cycle cancelG29Return from reference pointG81Drilling cycle (spot drilling cycle )G30Return to 2, 3, 4 reference pointG82Drilling cycle, point boring cycleG31Skip functionG83Chip removal drilling cycleG32Clockwise external circle external finish-groove millingG84Right rotation tapping cycleG33Clockwise tangle groove millingG85Boring cycleG34Anticlockwise tangle groove millingG86Boring cycleG35Anticlockwise tangle internal finish-groove millingG87Back boring cycleG36Clockwise tangle internal finish-groove millingG88Boring cycleG37Anticlockwise tangle external finish groove millingG89Boring cycleG38Clockwise tangle external finish groove millingG90Absolute programmingG39Corner offset circle interpolationG91Relative programmingG40Tool radius offset cancelG92floating coordinate system settingG41Left tool radius offsetG94Feeding/minG42Right tool radius offsetG95Feeding/rpmG43Positive tool radius offsetG96Constant speed control (cutting speed)G44Negative tool radius offsetG97Constant speed control cancel (cutting speed)G49Tool length offset cancelG98Return original planeG50Ratio zoom cancelG99Return R point plane
