Environment protected, with zero effluent water discharge, no fines vented after wet scrubbing
Raw materials in form of powder and liquid are dosed accurately, and they are sent to neutralization and ageing system to be neutralized and aged. The process stream in form of slurry now goes through a milling-homogenizing pump to be homogenized. After that the slurry is then fed to the spray-drying tower to form hollow beads with bulk density of 0.40 to 0.80 kg/L, granulation size of 0.5 to 1.5 mm. After sieved and conditioned in an airlift system, the powder becomes the base powder of low bulk density. A post-addition unit can be provided according to customer's requirements, where perfume, enzyme, perborate are mixed to the base powder to yield medium- or high-grade detergent powder
Production control method by computer or manual work on site
Process feature
Global leading technology
Advanced spray drying technology
Process maturity
Equipment reliable/failure rate below 5%
Domestic haven’t slurry filter/homogeneous equipment
System stability
Whole technology process can use computer control
Manual/PC control
Zero waste water discharge/exhaust emission reach standard
SHE reach government’s requirement
System main production equipment description
Solid materials pneumatic send tank/silo/weighing tank/ingredients tank/aging tank/ pipeline type filter/low pressure convey pump/homogeneous pump/high pressure convey pump/spray dry tower/pneumatic lifter/vibrating screen/base powder weight/accessories weight/mixing belt conveyor/post-blending mixer/packing machine of FP/convey line of FP
Main process parameter description
Capacity 3000~250000t/y
FP BD 0.25~0.40g/cm3
FP moisture 3~6%
FP whiteness ≥92%
Actives 10~24%
Detergent Powder Equipment
