The best crushing line for breaking stones Simple construction,Reliable operation, ISO
The design of a stone crushing production line is usually decided by several factors:
1) Raw materials to be crushed
2) The hardness, Si percentage, moisture percentage of the raw materials
3) The average size of the raw materials before entering into the crushing system
4) Requested product sizes, percentage of the sizes, and their usage
5) Hour capacity of the crushing line
For the granite crushing production lines: 80-100tph, 150-180tph, we here recommend three proposals:
Proposal 1: vibrating feeder +primary jaw crusher +impact crusher +vibrating screen +belt conveying system +control system
Proposal 2: vibrating feeder +primary jaw crusher +fineness jaw crusher +impact crusher (optional) +vibrating screen +belt conveying system +control system
Proposal 3: vibrating feeder +primary jaw crusher +Symons cone crusher +impact crusher (optional) +vibrating screen +belt conveying system +control system
In the above proposals, the main difference is the secondary crusher: using impact crusher (hammer crushing principle), or using fineness jaw crusher (plate pressing principle), or Symons spring cone crusher (plate pressing principle).
If the local market has not request of the stone shape, users prefer to use fineness jaw crusher, or Symons spring cone crusher as the secondary crusher. Because for high hardness stones, the quick wear parts cost of fineness crusher/cone crusher is lower than that of impact crusher.
For jaw crusher and spring cone crusher, the working principle is plate pressing, so the percentage of stones with flaky shape, internal cracks is high.
For impact crusher, it has the functions of crushing and shaping, can make very good cubic shape; the stone materials are mainly used for highway, water conservancy, airport, civil construction etc. The market prices of stones made by impact crusher is higher than that by fineness jaw crusher or spring cone crusher; the quick wear parts cost of impact crusher is also high for high hardness stones.
If the market has request for the stone shape, and the users want to reduce the quick wear parts cost. Here we recommend firstly use primary jaw crusher + fineness jaw crusher/Symons spring cone crusher as the primary and secondary crushers, take the impact crusher as the tertiary crusher to shaping the stones. This proposal has been adopted by many users, and proved to be workable.
We warmly welcome u to come to inspect our factory, and we would like to design the most suitable proposal as per your requests.
Main Technical Parameters:
Name | Capacity(tph) | Feeder | Primary Crusher | Secondary Crusher | Tertiary Crusher | Screen |
Granite | 80-100 | ZSW380*96 | PE600*900 | PF1214 | / | YA1860 |
Granite | 80-100 | ZSW380*96 | PE600*900 | PEX250*1000 two sets | PF1214(optional) | YA1860 |
Granite | 80-100 | ZSW380*96 | PE600*900 | 3ft Symons cone crusher | PF1214(optional) | YA1860 |
Granite | 150-180 | ZSW490*110 | PE750*1060 | PF1315 | / | YA2160 |
Granite | 150-180 | ZSW490*110 | PE750*1060 | PEX300*1300 two sets | PF1315(optional) | YA2160 |
Granite | 150-180 | ZSW490*110 | PE750*1060 | 41/4ft Symons cone crusher | PF1315(optional) | YA2160 |
Note: the proposals are only for reference; the final proposal will be as per the requests of users.
Sandmake stone crushing plant for export
