juice production line: 1. turnkey project 2. semi-automatic or fully automatic 3. customized design 4. automatic CIP
Description of juice production line
This fruit juice production line produce several types of fruit juice beverage, i.e. orange juice, apple juice, pear juice, grape juice, straw berry juice and so on.
This fruit juice production line raw milk can be juice concentrate or juice powder, sugar, stabilizer and flavors etc. the procedure method can be blending-UHT sterilizer-homogenizer-hot filling- cooling tunnel- pacakge and so on.
End product package of this fruit juice production line can be plastic pouches, plastic cups, plastic bottles, glass bottles, roof top box, pre-pak pouches , Tetra pak etc. for this fruit juice production line according to different end product and package type, the production technology is differently designed, but commonly include the following steps:
Photo show of fruit juice line
| Equipment list of PET bottle hot filling juice beverage processing line | |||
| Flow No. | Name | Size | Brief Specification |
| A | hot water generating system | ||
| A-1 | hot water tank | V=2000L | SUS304 stainless steel, PU insulation, cone cover, sealed manhole, digital show thermometer, air vent, overflow pipe, anti-eddy plate, adjustable legs, thickness of tank wall is 3mm, outer 2mm, glas tube level indicator |
| A-2 | hot water pump | Q=5T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal |
| A-3 | plate heater | Q=5T/h | SUS304 stainless steel, use A3 supporter,cladding with stainless steel, use steam for heating, hot water,one stage,hasp type gasket sealed |
| A-4 | temperature control system | Q=5T/h | Germany Burkert steam regulating valves, UK Spirax Sarco steam reducing valve, Germany temperature sensor, pneumatic two position and three way valves are made in China |
| B | sugar and glue melting and mixing system | ||
| B-1 | high speed emulsification tank | V=1000L | SUS304,double layer with PU insulation, high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation |
| B-2 | high speed mixing tank | V=1000L | SUS304,double layer with PU insulation, quadrate shape,high speed mixer mounted from top to bottom, the speed is 2900rpm, CIP cleaning balls, adjustable legs,breath valve, inside with graduation |
| B-3 | CIP return pump | Q=20T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| B-4 | milk pump | Q=10T/H | SUS304 stainless steel,pump lift 36M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| B-5 | platform for mixing material | SUS304,stainless steel stairs and handrail, stainless steel checkered plate on surface, 3500*1000*1000mm | |
| B-6 | duplex filter | Q=10T/H | SUS304,tube type,100M |
| B-7 | plate cooler | Q=10T/H | SUS304,A3 supporter,one stage, cool by tower water, hasp type gasket sealed |
| C | juice concentrate blending system | ||
| C-1 | vertical type screw pump | Q=2T/h | food sanitary grade, manual adjustable |
| C-2 | blending tank | V=6000L | SUS304 stainless steel,single layer,top off- center vertical agitator 36rpm,airtight manhole,conical head,CIP spraying ball,glass tube level indicator, breather valve,supporters with adjustable feet |
| C-3 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| C-4 | CIP return pump | Q=20T/H | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical Seal,Inner Shell Bright-Polished |
| C-5 | duplex filter | Q=10T/H | SUS304,tube type,100M |
| D | pasteurizer,degassor and homogenizer system | ||
| D-1~7 | tubular sterilizer | Q=6T/h | milk enter at (25~30°C)- degass at (70°C)-homogeninze at (65°C)-sterilization at 137°C hold for 15S- discharge at (85-92°C),product return at 30-40°C, fully controlled by PLC, with frequency inverter, this machine used for hot filling |
| D-2 | degassor | Q=6T/h | fully auto controled, include pressure transmitter and water ring type vacuum pump |
| D-3 | homogenizer | Q=6T/h | working pressure 25MPa,include frequency inverter, and liquid pressure control, starting box |
| E | PET hot filling system | ||
| E-1 | equipments before PET hot filling | Q=6T/h | include bottle blowing machine, air delivery duct,Vial distributing machine,capper,cap cleaning belt etc. |
| E-2 | PET filling machine | Q=6T/h | 12000P/H,hot filling |
| E-3 | processing system after filling | Q=6T/h | include turning over sterilization chain, spraying tunnel, labeling, blow drier, package etc. |
| F | semi-automatic CIP system | ||
| F-1~7 | semi-automatic CIP system | 3×1500L | Germany Burkert temperature auto control system, heating by tube,acid/alcali concentrate adding system,plastic buket 80L×2SUS304,semi-automatic,one line |
| F-8 | CIP return pump | Q=10T/h | SUS304,pump head 36M |
| G | installation part | ||
| G-1 | installation | include stainless steel and carbon steel pipes and fittings,electric installation material etc | |
concentrated juice or powder blending juice production line
