YUTAI-100 full automatic production line of turning bearing ring machine processing object is 628-6210 model bearing .
YUTAI-100 full automatic production line of turning bearing ring machine
About us
Established in year 1996, YUTAI machinery is a one top solution provider specialized in full automatic turning line of bearing rings. by partnership with IKS company of Japan, our machines are embedded with most advanced technoloty designed from Japan, with premium performance of high-production, low noise, and long life. our machines are mainly supplied to leading international bearing factories.
With strong ability of technical development, YT-80 YT-100, YT-150, YT-180 series of automatic turning machine tool for various types of bearings have been successfully designed by our enigneers and junior engineer parter closely with IKS cmpany of Japan to co-develop numerous high-end machines adopting most-updated technologies, so to lead the industry in China as always.
Certifications
BEARING MANUFACTURING
YT-100 automatic bearing inner and outer ring turning production line Performance advantages comparing to traditional lathe
1) 8 machine operated by one worker, saving labor costs
2) Automatic on-line production, to save space , save workpiece turnaround time
3) three shifts operation, high efficiency
Example: 6208, 3000-5000units / 8 hours, 9000-15000 sets / three shifts
4) Hydraulic control of high precision machine tools, high dimensional
accuracy, the various aspects of the alarm function, easy operation
5) long life, difficult to damage
JOB SCOPE OF YT-100 MACHINE
| INNER DIAMETER | 25MM-50MM | |
| OUT DIAMETER | 52MM-100MM | |
| THICKNESS | 40MM |
TYPES OF PRODUCTS MACHINES
FOR SUCH TYPES OF RINGS AS DEEP BALL GROOVE BEARING, ANGULAR CONTACT BALL BEARING UCBEARING, INSERT BEARING, TAPER ROLLER BEARING, HUB BEARING, THRUST BEARING, NEEDLE ROLLER BEARING AND CROSSHEAD BEARING ETC.
RAW MATERIAL COULD BE STEEL TUBE, SOLID BAR, FORGED OR COLD ROLLED RINGS ETC.
PERFECTLY CONFIGURATED EQUIPMENT
Hydraulic system of constant temperature and pressure
This newest design has no overflow after reaching preset pressure which can keep the oil temperature lower than 60°c degree even if the machine runs at 24 hours a day without any pause, this will also guarantee the long life of hydraulic parts, machine reliability and save heat energy; however, as a comparison, the traditional design, which has no change on flow after oil pressure reaches the preset value and overflow is controlled by overflow valve, might destroy the hydraulic oil compositions and increase oil temperature obviously.
programmable control systeim (plc)
High-speed pulse output control on multi-shaft is realized by japn OMRON PLC sytstem, which can process 6 times more basic commands to CPM2A and 26 times faster on MOV commands. These functions enable the machine more compacted and more accurate in operation.
Spindle box
Japan NSK branded oil-lubricated taper roller bearing can satisty requirements of heavy cutting load and overall rigidity. Oil lubrication between spindle and bearing is maintained during all the rotating time, so the bearing temperature is much decreased and bearing life is improved significantly.
Pneumatic pressure inspection device
Accurate adjusting valve from Japan SMC and pressure sensor from Japan SUNX can make the device detect any improper clamping, for example, caused by defected rings, chip-stuck or inclined ring face position. If the sensor pressure is detected as below set value, the machine will stop automatically and alarm, which shall reduce the ring scrap ratio and control product quality from the upstream.
Multiple counters
Japan Panasonic counters are adopted by the machine to accurately count how many pieces of rings cut by one insert / tool and further control the consumption of inserts and ring consistency. The various counters also have function of alarming if improper action is taken at preset number counted, as well to count rings cut per shift or machine etc.
Product packaging:
YOUR CARING ABOUT
1) YT-80 machine line for 6200-6205 YT-100 processing equipment for6206-6208 YT-150 processing equipment for 6209-6215
2) YT-80 the maximum power 7.5KW / maximum power of YT-150 11kw YT-100 maximum power 10.5KW.
3 ) only one worker can operated 8 machines at the same time.
4) YT-80, 8 machines covering long 13.5M *2.5M * width, YT-100, covers an area of 8 units for length 15M *width 2.5M, YT-150, 8 units covering an area of long-15M * W 2.5M .
5) 6200-6205 the output of production for 6000-8000 sets for 8 hours the output of
production 6206-6208 3000-5000 sets for 8hours 6209-6212 the output of production for 2500-3500 sets for eignt hours (eight sets of equipment for processing) it is better that the machine is working 24hours
6) NG rate is 0.25PERCENT -0.3PERCENT
7) raw material : GCR-15 HRB194-207
Equipment installation and staff training :
1) The seller can provide the operation ,maintain etc training ,Training time is more than 10 days, the melt and living cost is paid by the buyers. Training include Adjust, repair, control, electric, hydraulic etc. PLC system, project and safe operation etc.
2) Equipment warranty one year, the seller to provide the program files and Omron software and technical support( technical support is provided in the form of fax, telephone, e-mail.)
YUTAI 100 full automatic production line of turning bearing ring machine exported to india
