1 waste tires rubber pollutes environment 2 we can let it become wealth 3 our machine get rubber powder 4 get a clean world
ONE: Flow chart
Ring cutter | → | Steel separator | → | Rim cutter | → ← | Rubber mixed machine |
Strip cutter | ↓ | |||||
Griddle | ||||||
steel | ← | Magnetic screening | ↓ | |||
Rubber powder | Feeder machine |
Two: Ring cutter
productivity | 30pieces/hour |
Electric power | 3kw |
Tire size | 650-1200type |
Dimensions | 1600*900*1550mm |
weight | 500kg |
Three: Strip cutter
productivity | 20pieces/hour |
power | 4kw |
Tire size | 650--1200type |
Dimension | 1300*800*1600mm |
weight | 900kg |
Four: Rim cutter
Productivity | 1000kg/hour |
power | 7.5kw |
dimension | 1150*1100*1250mm |
weight | 800kg |
Five: Steel wire separator
Productivity | 60pieces/hour |
Power | 11kw |
Dimension | 1600*950*1300mm |
Weight | 1500kg |
Six: Rubber mixing machine
Feeding size | 8-20mesh size |
Output size | 30-80mesh size |
Productivity | 60-150kg/hour |
Power | 25kw |
Dimension | 1500*900*1300mm |
Weight | 1500kg |
Seven: Work process
Step one: putting the whole tires on the ring cutter , fixing the tires on the stable of ring cutter machine, then opening PLC box, adjusting the size of cutting knives, starting to separate tires with steel and tires without steel wire
Tires without steel wire feeds strip cutter go on next steps
Tire with steel wire feed steel wire separator to on next steps
Step two: according to the buyers' requirement, then adjusting the size width of two cutting knives, adjusting different size of the strip width, finally making different strip size of tires strip.
Step three: directly putting strip tires to feed Block cutter machine, adjusting the size of the Rim cutter size, then making different Rim size
Step four: putting tires with steel wire to feed steel wire separator, then separating steel wire from waste tires .
Sending the steel wire to steel factory
Sending the tires to feed rubber crusher , finally getting rubber powder.
Step five: mainly machine(waste tires recycling machine)
Its includes below:
1. Rubber crusher: making big size tires into small sizes, and rubber powder
2. Vibrating screen: conveyor the big rubber rim to rubber crusher, to make rubber rim into mesh rubber powder
3. Rubber powder separating screen: separates different size of rubber powder
4. Magnetic screening equipment : separates the steel wire from rubber powder
5. Refinery crusher machine: making rubber powder into smaller pieces
Eight :application of rubber powder
1. Sport venues:
rubber runway, school stadium(playing yield), playground, kindergarten stadium, recreation ground, tennis court, basketball court, bowling alley, sideway
2.building/equipment:
carpet lining, rubber floor tile, roof liners with covering floor, waterproof material, roof and wall water proof roll tube
3. Soil engineering/asphalt usage:
drain-pipe, traffic, sideway barrier, railway sealing compound, asphalt deal with rubber, highway and road, lane laying.
4. Car industries:
belt, school playground, floor mat of car and truck, rubber sealing strip, buffer , tire mat.
5. Pyroplasticity elastic body products:
cable, sealing strips, carpet and floor, half gasing tires, conveyor tube, solid industries tires
6.other usage:
building rubber powder for asphalt high way, people playground bottom, bottom lining carpet, compound rail way sleeper, mixed material for heavy traffic area, mixed with rubber and the mal plastic
Nine: application for different size of rubber crumb
1. 5 -12mesh: mainly used as sport venues, lawn, Children playground, and tennies court
2. 12-24mesh size: mainly used for rubber floor, rubber lab mat, rubber deadening, etc
3. 24-40mesh size: mainly used as rubber product, sole, asphalt road
4. 40--60 meshi size: mainly made in water proof material, reduce belt, rubber material product
5. 60--80mesh size: mainly made in rubber product, tires, rubber blanket material
6. 100-120mesh size: mainly used as special rubber products, coating, painting
Ten:Application flow chart
Eleven: recycling flow chart
2012hotest newest design used tires/rubber reclaimed factory for rubber granules